Product Description
Product Description
cold bed chain, Fu Style Chain for Architectural Machine Equipment, welded steel mill chain, welded steel drag chain, cast fixed pin chain, conveyor chai for metallurgy industry, drop forged link chain and Engineer Class Driving Chain, with alloy steel and stainless steel selection according to your requirement
1, Chain types: drop forged rivetless chain, Roller Chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain, double flex chain, pintle chain, weld steel drag chains, malleable chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel or SUS304 for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
5, Package way: Plastic bag+ carton box+ plywood case
Detailed Photos
| Pitch | inner width of inner link (b1) | Roller diameter (d1) |
Pin diameter (d2) |
pin length (L) |
Sidebar height (h2) |
sidebar thickness (T) |
height of top chain (H2) |
Ultimate tensile strength |
| P | b1(min) | d1(man) | d2(max) | L(min) | h2(max) | T(max) | H2 | Q(min) |
| mm | mm | mm | mm | mm | mm | mm | mm | kN |
| 135 | 45 | 50 | 30 | 103.5 | 90 | 12 | 120 | 500 |
| 135 | 45 | 50 | 25 | 100 | 80 | 8 | 150 | 320 |
| 125 | 40 | 56 | 30 | 176 | 70 | 10 | 120 | 315 |
| 100 | 40 | 46 | 20 | 148 | 60 | 8 | 80 | 175 |
Product Parameters
Packaging & Shipping
1. Inner packing: Poly bag, air bubble bag, carton according to buyer’s request.
2. Outer packing: OSB case or pallet.
3. Please remember to leave the correct contact ADDRESS information for delivery.
Company Profile
We are a leading manufacturer of mechanical transmission spare parts, as well as several years 1 of reliable and trustworthy vendors. Our main items are roller chain, conveyor chain, agricultural chain, sugar industry chain, palm oil industry chain, asphalt industry chain,elevator conveyor industry chain etc.
At present, For South American, European, and Asian market, our superior products are fabricated according to your requirement and our quality meets ISO, ASME, DIN standard.
Please watch our process steps as below
(1) punch its outer plate and inner plates
(2)Shot peening workshop
(3) heat treatment workshop
(4) assembly preparation
(5) pins process
(6) Tensile Properties Test before shipment
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
FAQ
Question:
1.Q:How about mould cost?
A: primarily depend on : 1.Drawing, 2.material, 3.weight and quantity.
We need to know the structure of each parts to analyze the mold solution by:
1) –Complete design drawing, product model or actual sample —– the best way
–PDF drawing with complete dimension for each parts
–Clearly photos for each parts with more angle-views to show every features.
2)The materials, technical parameters and surface treatments.
technical parameters: tell us about its model, pitch, roller diameter, width between inner plates, attachment type, outside drawing etc.
3)The quantity of order.
2.Q:How to control the product processing?
A: The processing report or pictures will be sent to the customer every week/ each month for review.
3.Q:Who will own the mould?
A:Customer, also the mould can be kept in our factory for future order.
4.Q:How long do you make your quotation?
A:After receiving detail informations we will quote in 1 to 3 days.
5.Q: MOQ? —
small chain type: if its pitch is less than 38.10mm and its thickness is less than 5mm, MOQ is 1500 CHINAMFG on these roller chains or conveyor chains;
middle chain type: if its pitch belongs (38.10mm
big chain type: if its pitch is more than 76.20mm and its thickness is more than 10mm, MOQ is 200 CHINAMFG on these roller chains or conveyor chains;
I hope we can do business together, and look CHINAMFG to hearing from you soon
| Material: | Alloy |
|---|---|
| Structure: | Welded Chain |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Pitch: | 79.38 mm |
| Roller Diameter: | 36.53 mm |
| Samples: |
US$ 228/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can mill chains be used in the automotive manufacturing and assembly processes?
Yes, mill chains can be used in the automotive manufacturing and assembly processes to facilitate material handling and conveyor systems. These chains play a vital role in ensuring a smooth and efficient production process in the automotive industry. Here’s how mill chains are utilized in this sector:
1. Material Handling: Mill chains are employed to handle and transport various components and parts throughout the manufacturing facility. They are used in conveyor systems to move materials between different stages of the assembly process.
2. Assembly Line: In automotive assembly lines, mill chains are often used to move car bodies and chassis along the production line. They are used in overhead conveyor systems, floor conveyors, and other configurations to ensure the seamless flow of components during assembly.
3. Jig Fixtures: Mill chains are integrated into jig fixtures, which hold and position car components during welding, painting, and other assembly processes. The chains allow for precise movement and positioning of the components, ensuring accurate alignment and quality in the final product.
4. Power Transmission: Mill chains are used for power transmission in various machinery and equipment within the automotive manufacturing process. They efficiently transfer power from motors to conveyor systems and other equipment, enabling smooth operation and consistent production.
5. Durability: The automotive industry often requires heavy-duty and durable solutions due to the large-scale production and continuous operation. Mill chains, made from high-quality materials, such as alloy steel, are capable of withstanding the demanding conditions and loads in automotive manufacturing.
6. Maintenance: Regular maintenance of mill chains is essential to ensure their optimal performance in automotive manufacturing. Lubrication, inspection, and prompt replacement of worn or damaged parts are necessary to prevent downtime and maintain efficiency.
Overall, mill chains are versatile and reliable components used in the automotive industry for material handling, assembly line movement, power transmission, and fixture positioning. Their ability to handle heavy loads, precise movements, and harsh manufacturing environments makes them a valuable asset in the automotive manufacturing and assembly processes.
Can mill chains be used in the packaging and bottling industry?
Yes, mill chains can be used in the packaging and bottling industry for various material handling and conveying applications. The packaging and bottling industry involves the efficient and precise movement of products, containers, and packaging materials throughout the production process. Mill chains offer several advantages that make them suitable for these applications:
- Precision and Accuracy: Mill chains provide accurate and reliable material transfer, ensuring that products are positioned correctly during the packaging and bottling process.
- High Load Capacity: The industry often deals with heavy containers and products, and mill chains are designed to handle significant loads while maintaining their performance.
- Smooth Operation: Mill chains offer low friction and reduced noise during operation, contributing to a smooth and efficient production line.
- Automation Compatibility: Mill chains can be integrated into automated packaging and bottling systems, enabling seamless and precise material handling.
- Flexible Configurations: Mill chains come in various sizes and configurations, allowing them to be tailored to the specific needs of the packaging and bottling processes.
- Low Maintenance: With proper maintenance, mill chains can have a long service life and minimal downtime, supporting continuous production.
- Corrosion Resistance: For applications where exposure to moisture or chemicals is a concern, corrosion-resistant mill chains can be used to ensure reliable performance.
In the packaging and bottling industry, mill chains are commonly used in conveyor systems, transfer lines, and material handling equipment. They are essential for maintaining the efficient flow of products from one stage of the packaging process to another. Additionally, the precision and reliability of mill chains contribute to consistent product quality and production output.
Overall, mill chains play a crucial role in optimizing the packaging and bottling processes, ensuring that products are handled efficiently and packaged accurately for distribution and consumption.
What are the maintenance requirements for mill chains to ensure optimal performance?
Proper maintenance is essential to ensure the optimal performance and longevity of mill chains. Regular inspections and care help identify and address potential issues early, preventing costly downtime and equipment failures. Here are the key maintenance requirements for mill chains:
1. Regular Inspections:
Perform routine visual inspections of the mill chains to check for signs of wear, damage, or misalignment. Look for elongation, excessive wear on pins and bushings, and any loose or broken components.
2. Lubrication:
Ensure proper lubrication of the mill chains. Lubrication reduces friction and wear, dissipates heat, and prevents corrosion. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant for the specific operating conditions.
3. Cleaning:
Regularly clean the mill chains to remove dirt, debris, and accumulated particles. Clean chains function better and reduce the risk of abrasive wear.
4. Tension Adjustment:
Maintain the correct tension in the mill chains. Improper tension can lead to premature wear, elongation, and failure. Refer to the equipment’s manual or consult with the manufacturer for the appropriate tensioning procedure.
5. Replacement of Worn Components:
Replace any worn, damaged, or broken components promptly. This includes pins, bushings, rollers, and any other parts that show signs of wear. Using worn-out components can lead to chain failure and damage to other parts of the machinery.
6. Environmental Considerations:
Take into account the operating environment and make any necessary adjustments to maintenance procedures. In harsh or corrosive environments, additional protective measures, such as coatings or seals, may be necessary.
7. Regular Training:
Ensure that maintenance personnel are well-trained in handling mill chains. Proper handling and installation can significantly impact the chain’s performance and lifespan.
8. Record-Keeping:
Maintain detailed records of maintenance activities, including inspections, lubrication schedules, and component replacements. These records can help identify patterns, track chain performance, and plan future maintenance tasks.
By adhering to these maintenance requirements, operators can optimize the performance and service life of mill chains, reducing downtime and improving overall efficiency in material handling and industrial applications.
editor by CX 2023-12-11