Highway Guardrail Roll Forming Device
CZPT Technical specs
one. Decoiler
With two tapered electric bulgy clamps, and its carrying ability is 8 tons. The interior diameter of the roll material is about 500 to 600mm, the optimum diameter of steel coil is 1800mm. Clamp motor electrical power is two.2kw with 4-pole typical motor. Undertake ZQ250 speed reducer, its velocity ratio is 31:5.
2.Leveling Machine
Wallboard 7-roller leveler with two-roll pinch and five-roll leveling. Leveling roller diameter is 110mm. The leveling machine ahead of and after has vertical guidebook roll. Feed inlet port geared up with nip rolls.
material: 40Cr, quenched hardness: HRC48°~52°, motor electrical power:seven.5kw, 6-pole standard motor, ZQ350speed reducer, velocity ratio: twenty:49, φ200 arrester brake.
3.Punching Device
Undertake YL32-315 4-column hydraulic punching machine, and hydraulic station motor electricity is 22kw. A single established of two waves guardrail plates punching reducing die, layout and procedure mostly according to users’ design drawings. The content of mildew inserts and plunger chip is Cr12MoV alloy steel. The punching device before and soon after equipped with adjustable information roll. (guide roll substance: Cr12MoV, hardness: HRC58º~60º) Apart from, it also equipped with a established of spare blade and plunger chip.
4.quick feeding content mechanism
It has two pairs of feeders and needs two gets one particular.
pinch instantly, motor electrical power:2.2 kw, ZQ250 speed reducer, hand-change compressing
five.Photoelectric Size-measuring Gadget
variety: two pairs, lower duration: 4320mm, size precision < ±3.0mm
six. Main Forming Engine
This unit contains eleven molding processes with independent open arch framework.
The mechanical spreading width : 550mm.
Arch content : HT200 , tempered.
The column cross-section dimension: eighty x 70, with sufficient toughness and reputable top quality assurance. Vertical guiding roller quantities: three
Roller diameter of vertical guiding roller: 80
Substance: 40Cr steel, quenched and tempered.
CZPT sort: Fixed surface area 7216, regulation 32216, every single has 4.
Figures of dual-axis equipment box: one
Figures of single-shaft transmission gear box: 9
Bevel modulus: M=nine
Gear box substance: HT200.
Host power: 45KW r, electromagnetic pace regulating,
Velocity reducer: ZQ650
Velocity ratio: forty eight.fifty seven
Use one inch double chain drive between the transmission equipment box universal transmission shaft in between the roller shafts, and the universal transmission shaft kind is140-275. Use 1.5 inch dual chain drive among the speed reducer.
7.Forming Mold
A set of two wave guardrail plate roll forming die, developed and processed according to the national regular. The materials is GCr15, and the total quenching hardness is HRC58°~ 62°.
eight.content Getting System
Roller type substance receiving station, 5m size, six# metal welded.
nine.Control Method
Frequent handle technique. Can manually and instantly handle the harmony of different elements of of the complete production line.
10.Other individuals
The products total power is 78.9Kw, with 30000mm * 4000mm duration * width. The maximum rolling height is 85mm, the greatest rolling thickness is 4.0mm, and the highest rolling velocity is three ~ 12m/min. Structural components of welding device seat need to satisfy the needs, welding need to be up to the nationwide regular . Products following rust cleansing need to be to begin with coated with metal unique anti-rust paint comprehensively covering, and then coated with large top quality topcoat. The rotating component need to be divided by warning colour.
FAQ
one.Q: Are you company or investing firm?
A: We are manufacture and buying and selling business.
2.Q:What info you want just before you make the proposal?
A:The pipe diameter and thickness range which you need to have or the profile drawings, substance info, your special requirements.
three.Q: what is the MOQ?
A: One established
4.Q: Do you supply setting up and debugging overseas?
A: Abroad equipment set up and worker coaching services are optional.
five.Q: Can you make the machine according to my layout or prototype?
A: Of course, we have an experienced crew for doing work out the most appropriate design and generation program for the equipment that you are going to guide with us.
six.Q: How does your manufacturing facility do with regards to quality control?
A :There is no tolerance concerning quality management. Top quality handle complies with ISO 9001.each device has to previous testing managing just before it really is packed for cargo.
seven.Q: How can I have faith in you that devices pasted tests running ahead of shipping?
A: one) We record the tests video for your reference
2) We welcome you visit us and test machine by oneself in our manufacturing facility.
eight.Q: What about our right after-sale provider?
A: we offer technological assistance on line as effectively as overseas solutions by skillful experts.
nine.Q: What should I do if I just start off a new company?
A:Make contact with us immediately ,we provide cost-free expert pre-revenue support.Also we can assist you to solve the substance(metal coil)purchase,employee teach,intercontinental marketplace price tag.
ten. Q:Can I pay a visit to you manufacturing unit to verify equipment on-web site ? What Ought to I provide when I go to your factory?
A: We are manufacturer, and we welcome customers to visit our factory. For special item design and style and create, we request you bring a piece of tests materials, you can check on our machines on-web site.
