High Speed Die Cutting and Creasing Machine

High Speed Die Cutting and Creasing Machine


Product Unit QMY1200P
Max. Paper Measurement mm 1200*780 1300*960 1500*1100
Min. Paper Measurement mm 350*350 400*410 400*440
Max. Die-slicing Measurement mm 1180*760 1280*940 1480*1080
Max. Pace sh/h -5500 -5500 -4500
Max. Working Strain T three hundred 300 300
Corrugate sheet Thickness mm 1-seven one-seven 1-seven
Cardboard sheet measurement gsm 250-800 250-800 250-800
Die-cutting Precision mm ±0.5 ±0.five ±0.five
Total Power KW 22.5 22.5 27.five
Complete Bodyweight kg 14500 15500 19000
Overall Dimension mm 8000*4000*2250 8750X4100X2245 9400X4600X2245 Features of the device:

Main Functions:
The Bobst sort cut framework helps make the reducing system motion like a scissor, it will realize a full and easier reduce.
Major worm equipment makes use of alloy copper material, right after the experienced operator’s handbook scraping remedy and rigid common screening, it can assures the driving components 10 years lifestyle.
The major chains undertake imported British Renold manufacturer, the differences of ten chains are significantly less than .2mm.
The link among equipment box and driving shaft adopts sleeve and pin composition guaranteeing a robust relationship.

The device adopts frequency controller to attain stepless velocity acceleration which can reach to 4500 occasions for each hour. In the course of true generation, it can normally operate at 3600 to 4200 occasions for each hour according to the top quality of the board. If the good quality of the paper is great, a excellent operator even can run the equipment at optimum speed.

As it is revealed in the image of the equipment, the machine adopts  automatic paper feeding approach which keeps the operator absent from the die-slicing element. The mounting and adjustment of the die plate is also done outside the house of the die-reducing portion with sensors and detectors at die-cutting element to make certain that the machine can not be started out when the die-slicing plate is at adjustment position.
Besides the sensors at die-chopping part, there are sensor or strategy switches at window element to make the complete device at monitoring standing to guarantee its basic safety.
Procedure convenience:

There is Gentleman-equipment interface mounted in the management panel which will demonstrates the security status of the device as well as malfunctions to aid the operator. Digital camera is also set up in front of the operator for him/her to monitor the operation standing at the shipping and delivery part.
Principal Buildings and Essential Content Utilized
4 Major Big Areas:
They are: bottom station, transferring system, higher platform and equipment wall. The bottom station is produced of gray cast iron -HT 200 the transferring platform is ductile iron – QT forty two-10 and the equipment wall is large top quality A3 metal.

Principal Generate:

The 11 KW Siemens Motor collectively with the pneumatic clutch, worm shaft and worm gear types a transferring established to guarantee steady stress out place of not much less than three hundred tons.
The content for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC forty five-fifty. the substance for the worm is copper alloy – ZQAL9-4.
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-six-3.
Die-cutting and Creasing Component:
The drive is transferred by way of crank rod to pendulum which will bring the moving platform to shift up and down to attain die-lower and creasing goal.
The pendulum is produced of high good quality ductile iron. The pendulum axis is completed by induction harden with surface area hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 kind computerized die-reducing and creasing equipment. Compared with automated die-slicing and creasing equipment which is used for cardboard die-cutting, this kind of computerized die-reducing and creasing equipment is primarily utilised for corrugated board which needs much less force for die-slicing, in this case fairly some producers have created scaled-down width on the pendulum and smaller diameter on the pendulum shaft. We preserve wider pendulum and greater diameter on its shaft to make our machine final for a for a longer time daily life.
The die-cutting plate utilizes 7 mm 75 Crl plate which has more hardness and existence span than the manganese plate.  
Board Conveying:

It adopts three-cam intermittent positioning unit to make certain the boarding conveying accurate and stable.
The device utilizes gripper bar variety with 12A extended joints chain which is significantly less in weight and much less shock to the intermittent device beneath the precondition to guarantee the power of the chain. The brand of the chain is Renold U.K with high specific and high quality. .    
The Gripper bar adopts aviation aluminum with three bridge sort- mild in bodyweight and higher in energy.
CZPT Portion
The electrical areas are designed and assembled in accordance to the CZPTpean CE normal and uses world broad identified brand name merchandise.
Installation of Die
The die mounting and dismounting adopts side withdrawing approaches which time preserving and easy for procedure.
There are two techniques for the fixation of the die-either by bolt or clippers which are matter to customer’s suggestions.
The chase locking is pneumatic which is easy, practical and dependable.

Intelligent And Special Entrance Lay Design and style:
When compared with the card board sheet, the corrugated board has a lot more energy. If the corrugated board abnormally reaches to the front lay, it will hurt the entrance lay and the gripper bar when the entrance lay reaches to its optimum placement.
CZPTly the producers will install sensors on this portion to quit the machine when the paper is fed abnormally to the front lay. Even so, when the device is managing at the high pace, the inertia will deliver the equipment to run for a whilst to make the entrance lay to its greatest position and then also injury the entrance lay and the gripper bar.
Our specific design is that when the irregular board feeding takes place and getting detected, the front lay can never reaches to its greatest stage which can make free of charge from front lay and gripper bar damages since of abnormal paper feeding.
As it is our special design and style, so there is no image to be revealed below.
Car-Handbook Switching System
The Feeding technique for this sort of machine can do vehicle and manual. When the sheet shape is excellent, you can use automobile-perform. When the condition of the sheet is not great, you can use handbook function and do sheet feeding manually.  
When the sheet is not excellent in condition, you can open up the rear beam and carry up the feeder to do manual feeding.  
Stripping Element  
 (a) The device is fifty percent striping which can strip off a few – edge squander and middle holes of the board.
 (b) There are upper chase, center chase and decrease chase the place the male, elastic block and
feminine die are placed to strip off the waste.


Title Brand and Origin Remarks
CZPT SKF Swiss Crucial component
IKO Japan or HangCZPT, China Not crucial portion
Chain Renold U.K Major Chain ( Discrepancy of much less than .2 mm for for every ten chains of equipment chain length)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
Photo CZPT Swap Fotek ZheJiang  
Stabilizer MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Principal Motor Siemens Joint Venture
PLC Delta, ZheJiang  
Gentleman-machine Interface Delta  
Pneumatic Areas Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and shipping and delivery CPG ZheJiang  

Instruments Kit

Title Sum Specification
Minus Screw Driver one a hundred and fifty
Additionally Screwdriver 1 a hundred and fifty
Monkey Wrench one 300
Interior hexagon Spanner 1 established one.522.534568101214
Greasing Gun one  
Oil Gun 1  
Wrench One particular set 12,14/thirteen,sixteen
Vise 1  
Triangular File 1  



High Speed Die Cutting and Creasing Machine


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