Computerized Higher Speed Stainless Metal Reduce to Length Equipment
I.CZPT parameters and configuration guidelines
one. CZPT parameters
|Relevant materials: cold rolled strip, galvanized sheet, stainless metal|
|Content good quality: standard steel coil|
|The energy of the material бb≤345 N/mm2,бs≤490 N/mm2|
|Substance thickness: .three ~ 1.two mm|
|Substance width: 500 ~ 1500mm|
|Coil diameter: diameter 480–610mm|
|Coil diameter: ≤ф1500mm|
|Coil excess weight: ≤10T|
two. Product parameters
|Shearing accuracy: ≤±0.5 mm/2000mm|
|Leveling accuracy ≤±0.5mm/m2|
|Pile duration: 1000-5000mm|
|Diagonal : ≤±0.5 mm/2000mm|
|Shear length: 1000-5000mm|
three. other parameters
|electricity provide: 380V/50Hz/3Ph|
|greatest feeding pace: sixty m/min|
|slicing frequency: twenty-thirty Zhang /min (with 2000mm lengthy sheet count)|
|creation line addresses an spot of about 23m * width four.5m|
II. Unit composition
The device configuration is mainly composed
|hydraulic feeding trolley|
|Cantilever uncoiling device|
|thirteen roll leveling device|
|Storage buffer pit (user’s very own)|
|The roller servo feeding machine|
|The new electrical shears|
|Pneumatic feeding stacking unit|
|Servo electric manage system|
|pneumatic system (gasoline source consumer owned)|
III. Machine composition details:
1. CZPT feeding trolley
Utilised to location materials roll. The roll put on sleeve positioning in stand.
1.1 technical parameters:
|CZPT capability: 10 tons|
|Motion pace: 7 m/min|
|Cellular motor power: one.five KW|
|Operating stress: lifting cylinder is 12Mpa|
one.2 Components: the feeding trolley is composed of the strolling chassis and the V type lifting frame.
|CZPT lifting mechanism|
|Motor travel technique with a speed reducer|
|Xihu (West Lake) Dis. rail|
|V type assistance system|
one.3 qualities: the material trolley for feeding. It sat on the two metal rails, by the motor by means of a speed reducer and a chain transmission, driving wheel shaft carrying a roll of material to the axial route of movement of cantilever unwinding feeding, entered into the main place of the shaft, the trolley for supporting the desk prime is composed of a cylinder driving the material roll heart of the interior gap of the line rose to unwinding movement axis situation, trolley down and from main shaft of at exit to the up coming charging situation.
2. The cantilever enlargement uncoiler: coiling pressure in uncoiler reel.
two.one CZPT parameter:
|CZPT capability: 10 tons 10 tons|
|The core shaft up shrinking: fifty mm (Φ480~Φ610mm)|
|Major motor power: two.2 kw|
|Cylinder functioning strain: about 12MPa.|
2.2 Material stand machine is composed of a core shaft, a base and a transmission method
|the main shaft and its framework|
|motor generate method|
two.three Performance: the core shaft is composed of a supporting shaft, a wedge sliding seat and four arched plates which are linked with the rotating cylinder. The generate shaft rotates in reverse course, which is composed of a motor, a speed reducer, a sleeve and a rigid clutch.
In get to boost the rigidity of the core shaft, the uncoiler is equipped with auxiliary support the auxiliary support is driven by hydraulic cylinder.
The core shaft plate can be put in to satisfy diverse requirements of coil diameter measurement
3 Roller leveling device:
3.1 technical parameters:
|The number of flat rollers: 13 (like a pair of rollers)|
|Leveling roller diameter: 85 mm|
|Leveling roll width: 1500 mm|
|Leveling roller material: forty five#|
|Leveling roller hardness: far more than HRC50 – 55 (grinding chrome plated)|
|Principal motor power: seven.5kw|
3.three Efficiency: This machine is composed of 1 sets of roller and 11 roller, motor velocity reducer and bracket foundation. Roller leading roller 6, reduce roller 7. Leveling device and set in a rigid slider, slider, respectively, by two pairs of screw pair travel the lifting and tilting, to modify the leveling hole and leveling angle, namely: work roll forming harmonic attenuation of straightening and improve the leveling top quality sheet. Leveling equipment operate roll for initiative, the transmission order: motor pushed equipment reducer, will be transferring electricity to a leveling roller.
Leveling roller is the essential portion of the equipment, which is managed by rigid procedure.
4. Storage buffer pit (user’s personal)
five. Correction gadget: fastened sheet, prevent deviation.
Center range: 500 ~ 1500mm
Functionality: employed for feeding on the material to guarantee the precision of the diagonal shear. Guide modifying screw, the baffle and the path of the plate width, in purchase to adapt to the various width correction sheet
6. The roller servo feeding machine:
the framework of the roller, the roller diameter 115mm, handbook screw adjustment. On the surface area of the roller to deal with glue, boost the friction power, the gravitational force.
|components: frame, perform roll, servo motor.|
|purpose: for boards into the flat shears, and precise control of chopping duration. Work roll handbook screw adjustment management, roller area hanging rubber processing, improved friction.|
|motor: servo 5.5KW|
7. Shears: Q11-3*1600 electrical shears. Utilized for exact cutting of plate right after leveling.
8. CZPT belt:
|Motor electricity 2.2kw|
|The conveying speed is less than 60 m/min|
|CZPT belt size 3000 mm|
|flat belt, rack|
|motor travel method|
eight.3 properties: shear plate shearing device below the very first drop in the independent transmission belt, flat belt and the plate conveyor to stamp materials.
9. Pneumatic substance stacking unit:
Consists of cylinder, rack, blanking regulating mechanism, a longitudinal and transverse double positioning mechanism, composition, palletizing duration one thousand-3000mm. its position is slicing the sheet stacking, by a cycloid pin wheel reducer travel, can go CZPT and backward, and can according to person demands, the sheet stacking computerized with each other.
Blanking system with lifting gadget, practical stacking. CZPT action, length 3000mm.
ten. Servo electrical technique:
By the energy distribution cupboard and the operating desk:
Efficiency: electrical power specifications: 380V + 10%, 50Hz + 5%, 3 phase AC.
The unit of electrical program (in phrases of the format of the structure of the external) is mainly composed of a control station, junction box and the detecting aspect and government components. The servo management method, computerized pace, gradual speed, brake, shearing techniques, hassle-free operation (terminal to the perimeter from the desire facet, the moi), and touch screen centralized management procedure.
The main electrical parts variety of CHINT, servo motor selection of domestic nicely-identified brands.
Connection amongst equipment and electrical power line is liable for the consumer.
11. CZPT program:
The program adopts integrated pump, valve block set up in the tank and dispersed bed.
The major hydraulic valve goods howard.
Rated doing work pressure of hydraulic system 16MPa.
CZPT oil person owned.
twelve. Pneumatic and lubrication method:
|Pneumatic program force .6 MPa|
|Gas system demands 800 liters / min|
|ZheJiang Yadeke pneumatic parts choice of merchandise, primarily for the use of stack feeding unit.|
|The equipment box or the pace reducer is lubricated by oil tank.|
|Gas supply user owned|
thirteen. Other directions:
thirteen.one Creation line gear spray paint dry paint. If end users have special demands for the tools to offer the colour tone, or writing.
thirteen.two Basis design, installation and debugging of embedded parts and the intake of water, oil, gas and electrical power by the user accountable
thirteen.three the fuel supply of the complete set of gear is geared up with the user.
thirteen.four installation and commissioning is accomplished, the two sides want to manage the handover techniques, not for the acceptance of the handover procedures and place into use, that is, the two sides agreed to accept certified.
thirteen.five other matters of negotiation.
LINAN XINRAN Photo voltaic Products CO., LTD
No.702 Xihu (West Lake) Dis. Developing, Wanma Road, Linan, HangCZPT, ZHangCZPTg Province, China
[T]: () 571 23612210 [F]: () 571 23659717
Ms. Julia Yan
[M]: () 18668118322